AEB SUB 05D Especificaciones

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© 2012 Emerson Climate Technologies, Inc.
Printed in the U.S.A.
AE8-1368 R2
CoreSense
Diagnostics v2.11 for Copeland Discus
Compressors
AE8-1368 R2
December 2012
1.0 Overview
1.1 Functionality
1.1.1 Diagnostics
1.1.2 Communication
1.1.3 Fault History
1.2 Features
1.2.1 Compressor Protection
1.2.2 Remote Reset
1.2.3 Failsafe Operation
1.2.4 Welded Contactor Protection
1.2.5 Crank Case Heater Control
1.2.6 Start-up Delay Feature
1.2.7 “Jog” feature
1.2.8 Dipswitch Settings
1.3 Modulation Control
1.4 Application Restrictions
2.0 Installation Instructions
2.1 Mounting and Installation
2.2 Terminal Box Connections
2.2.1 Current Sensing Module
2.2.2 Fan Connections
2.3 Controller Requirements
2.4 Communications Network
2.5 Network Terminations and Cable Routing
2.5.1 RS485 Wiring Types
2.6 CoreSense Diagnostics v2.11 Service
Instructions
2.7 Compatibility of Service Compressors
2.8 CoreSense Diagnostics v2.11 Model Numbers
3.0 Quick Start Guide
4.0 Commissioning Procedure
4.1 Dip Switch Con guration
4.2 Network Setup
4.3 Enhanced Suction Group Setup
4.4 Associations
4.5 Proo ng
4.6 Failsafe
4.7 CoreSense Diagnostics v2.11 Setup Screens
4.8 Unloader Con guration
4.9 Demand Cooling Con guration
4.10 Crankcase Heater Control
4.11 Anti Short Cycle
4.12 MCC Value
4.13 Compressor Voltage
4.14 Compressor Frequency
4.15 Language
4.16 Voltage Balance
4.17 Inputs
4.18 Outputs
4.19 ID Con guration
4.20 CoreSense Diagnostics v2.11 Navigation
5.0 Stand Alone Installation & Operation
6.0 Compressor Status Codes & Troubleshooting
6.1 De nitions
6.2 Event Priority and Troubleshooting
6.2.1 Event Priority & Anti Short Cycle Delay
6.2.2 LED Interpretation
6.3 Event Priority Table
6.4 Emergency Work-Around Procedures
6.5 Normal Running
6.6 Normal Off
6.7 Welded Contactor Warning
6.8 Module Low Voltage Trip
6.9 Connection Lost CT to Sensor
6.10 Rack Controller Lockout
6.11 Fault Temperature Probe
6.12 Fail-Safe Inoperable
6.13 Locked Rotor Trip / Lockout
6.14 No Communication
6.15 Motor Temperature Trip
6.16 No Communication to Sensor Module
6.17 Unloader Short
6.18 Unloader Open
6.19 Contactor Coil Lockout
6.20 Protector Trip
6.21 Voltage Imbalance Trip
6.22 Low Suction Pressure Trip
6.23 Phase Loss Trip / Lockout
6.24 No 3-Phase Power
6.25 Low Oil Pressure Warning / Lockout
Table of Contents
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Indice de contenidos

Pagina 1

1© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2CoreSense™ Diagnostics v2.11 for Copeland Discus™ CompressorsAE8-1368 R2Dece

Pagina 2

10© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2The E2 should look like Figure 4.1.4.1 Dip Switch Confi guration CoreSense

Pagina 3

11© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2the network setup by following these steps:1. From the main menu select 7 (

Pagina 4

12© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2This will open the suction group setup screen as shown below in Figure 4.7.

Pagina 5

13© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R21. Press F2 (Next Tab) until the Stage Setup screen is displayed.2. Under

Pagina 6

14© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Figure 4.10 – ISD Setup Screen (General Tab)Figure 4.11 – ISD Setup Screen

Pagina 7

15© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R23. Press F5 (Setup)4. Press F2 (Next Tab)The E2 screen should look like F

Pagina 8

16© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R24.15 LanguageThe LCD display on the CoreSense Diagnostics control module c

Pagina 9

17© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2As with other alarms in the E2, the alarms associated with the Copeland Dis

Pagina 10 - AE8-1368 R2

18© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Figure 4.21 – Detailed Status Screen (Alarm History Tab)Figure 4.20 – Detai

Pagina 11

19© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2The screen will display each of the related events in a table format with a

Pagina 12

2© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2 6.26 Control Module Failure Lockout 6.27 Sensor Module Failure 6.28 H

Pagina 13

20© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2• Flashing Green: An indication that there is a warning condition. The comp

Pagina 14

21© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Figure 6.1Current Sensor Current MeasuringSensor ModuleAdvanced Motor Prote

Pagina 15

22© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Priority Type EventControl module LCD DisplayControl module LED Delay Time1

Pagina 16

23© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Priority Type EventControl module LCD DisplayControl module LED Delay Time2

Pagina 17

24© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R26.4 Emergency Work-Around ProceduresIn the event that a compressor fails t

Pagina 18

25© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Has the rack controller issued a run command?Is the compressor running?Norm

Pagina 19

26© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Is the compressor OFF?Has the rack controller issued a run command?Does the

Pagina 20

27© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Note: Welded Contactor looks for the presence of motor voltage after the c

Pagina 21 - Module Function Architecture

28© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Module Low Voltage TripSensor Module input voltage must be greater than 16.

Pagina 22

29© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Verify if the CT connector is connected to the sensor moduleNoConnection Lo

Pagina 23

3© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2As with all conditions, the status of the compressor and the display code ar

Pagina 24

30© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Rack Controller Lockout6.10The rack controller, in rare instances, may dete

Pagina 25

31© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Fault Temperature ProbeThe temperature probe is an “NTC” device. Its resis

Pagina 26 - Fail Safe - OFF

32© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Fail-Safe Inoperable6.12The fail-safe feature exists for conditions involvi

Pagina 27 - Welded Contactor Warning

33© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Locked Rotor Trip / LockoutNormal Operation Perform normal locked rotor dia

Pagina 28 - Module Low Voltage Trip

34© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2No Communication Are termination jumpers properly set (At compressor an

Pagina 29 - Connection Lost CT to sensor

35© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2No Communication to Rack Controller (Continued)6.14bAmber or Red lights of

Pagina 30 - Rack Controller Lockout

36© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Motor Temperature TripMotor temperature protection for 4D and 6D compressor

Pagina 31 - Fault Temperature Probe

37© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Is the control module to sensor module communication harness properly plugg

Pagina 32 - Fail-Safe Inoperable

38© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Unloader ShortUnplug the connector to the unloader coilIs the coil resistan

Pagina 33 - Locked Rotor Trip / Lockout

39© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Unloader OpenUnplug the connector to the unloader coilIs the coil resistanc

Pagina 34 - No Communication

4© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R21.2.2 Remote ResetThe oil pressure lockout may be reset through the E2 or r

Pagina 35 - (Continued)

40© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Contactor Coil LockoutTurn off the pilot circuit and “open” the motor power

Pagina 36 - Motor Temperature Trip

41© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Protector TripThis fault pertains to 2D and 3D compressors with internal li

Pagina 37

42© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Voltage Imbalance TripCheck compressor power supplied to the contactor. Is

Pagina 38 - Unloader Short

43© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Low Suction Pressure TripIs the suction pressure below 5 psi?Will the press

Pagina 39 - Unloader Open

44© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Phase Loss Trip / LockoutA phase loss trip occurs if one or two phases of t

Pagina 40 - Contactor Coil Lockout

45© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2No 3-Phase PowerNo 3-phase power fault occurs if a run command has been sen

Pagina 41 - Protector Trip

46© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Normal Running Low Oil Pressure Followed ByLow Oil Pressure LockoutIs oil

Pagina 42 - Voltage Imbalance Trip

47© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Control Module Failure Lockout6.26The Control Module Failure Lockout code r

Pagina 43 - Low Suction Pressure Trip

48© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Sensor Module Failure6.27The Sensor Module Failure code results when the mo

Pagina 44 - Phase Loss Trip / Lockout

49© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2High Discharge Pressure TripIs the Service Valve Open?Is the system dischar

Pagina 45 - No 3-Phase Power

5© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Digital modulation will be available for the 3D, 4D and 6D compressor. The E

Pagina 46 - Low Oil Pressure Lockout

50© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Discharge Temperature Trip / Lockout6.29Is the head temperature probe readi

Pagina 47

51© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Discharge Temperature Trip / LockoutWith Demand Cooling 6.29 bIs liquid bei

Pagina 48 - Sensor Module Failure

52© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Current Overload TripThis fault is a result of continuous compressor curren

Pagina 49 - High Discharge Pressure Trip

53© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Rapid Compressor Cycling with Constant Demand; Contactor ChatterInspect for

Pagina 50

54© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Discharge Temperature Probe Fault TripThis fault occurs when there is an “o

Pagina 51 - With Demand Cooling

55© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Comp Low Voltage Trip / Lockout**This condition will result in a Lockout af

Pagina 52 - Current Overload Trip

56© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R27.0 Service Instructions7.1 Control Module ReplacementIn the event of a c

Pagina 53 - Inspect for:

57© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2• 24VAC input power to the sensor module• 24VAC output power to the contr

Pagina 54

58© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R27.5 Temperature Probe InspectionErroneous temperature probe readings may be

Pagina 55

59© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R28. Remove access cover on control module (two screws).9. Unplug RS-485 co

Pagina 56

6© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R22.1 Mounting and InstallationThe Copeland Discus compressor with CoreSense

Pagina 57

60© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Figure 7.4 – 4D Terminal Box Connections6. Install the terminal box on the

Pagina 58

61© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2• Remove terminal box grounding strap• Remove the compressor motor sensor

Pagina 59

62© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R214.0 Installation of the compressor (6D)1. Mount the new compressor in th

Pagina 60

63© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Appendix A

Pagina 61

64© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2137894562MOTOR WINDINGCONNECTIONSWHEN CHECKING MOTOR PROTECTION SYSTEM:MODU

Pagina 62

65© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2123789123789137892L 1T 3T 2T 1L 3L 2L 1T 3T 2T 1L 3L 2C1C2TDC2C1CONTROLSTDP

Pagina 63 - Appendix A

66© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2123ACROSS THE LINE CONNECTEDLINE VOLTAGE010203MOTOR WINDING CONNECTIONS052-

Pagina 64

67© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2

Pagina 65

68© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2

Pagina 66

69© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Appendix Bv

Pagina 67

7© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Refer to Figure 2.2 for sensor module lead connections. 2.2.2 Fan Connectio

Pagina 68

70© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Appendix CTransformer Selection And Contactor ControlPower requirements for

Pagina 69 - Appendix B

71© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Table C-2 shows the recommended class 2 transformer for individual compress

Pagina 70 - Appendix C

72© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Example of transformer size calculation when contactor is directly powered

Pagina 71

73© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2 • Wire size shown in this table is suggested when contactor coil is pow

Pagina 72

74© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Wiring schematic showing the use of a pilot duty relay to control contactor

Pagina 73

75© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Appendix DDielectric Test (Hi-Pot), Megger, of Copeland Discus Compressors

Pagina 74

76© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Appendix E2D Drawing With Demand Cooling

Pagina 75 - Appendix D

77© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R23D Drawing With Demand Cooling

Pagina 76 - Appendix E

78© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R24D Drawing With Demand Cooling

Pagina 77

79© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R26D Drawing With Demand Cooling

Pagina 78

8© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2“terminated” (refer to Figure 2.6).The communications wire to the compressor

Pagina 79

80© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2CONFIDENTIALITY NOTICETHIS DRAWING AND INFORMATION CONTAINED HEREIN ARE THE

Pagina 80 - 2D Compressor Drawing

81© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2CONFIDENTIALITY NOTICETHIS DRAWING AND INFORMATION CONTAINED HEREIN ARE THE

Pagina 81 - 3D Compressor Drawing

82© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R24D Compressor Drawing

Pagina 82 - 4D Compressor Drawing

83© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R26D Compressor Drawing

Pagina 83 - 6D Compressor Drawing

84© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R2Appendix FTechnical SupportFor technical support or assistance in resolving

Pagina 84 - Appendix G

9© 2012 Emerson Climate Technologies, Inc.Printed in the U.S.A.AE8-1368 R22.8 CoreSense Diagnostics v2.11 Model NumbersFactory built Discus compresso

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